moldlife sense?
We’ve all heard about the Industry 4.0 era but now the innovative HACK® moldlife® sense system defines it in our industry.
The heart of the moldlife® sense system combines a highly-performing, fully-automated computer system with all it’s sensors and functionalities completely integrated into the injection mold.
moldlife sense offer?
With HACK® moldlife® sense constant monitoring of the lifecycle of the mold, instant feedback on technical faults, production down-time and maintenance is immediately at hand.
To guarentee keeping costs low, moldlife® sense triggers notifications either to the operator or the controller if and when faults or irregularities are picked up by the sensors.
moldlife sense
OPERATE?
The innovative HACK® moldlife® sense is a fully-integrated, fully-automated stand- alone system.
It does not require additional expertise or operator handling. The HACK® moldlife® sense system is configured and adapted by HACK specifically and uniquely for your desired mold.
The beauty of the HACK® moldlife® sense system is, it does not need to be connected to the internet to be fully functional. Only for remote diagnostics, the system needs to be connected to the internet. This is quite simply done using the intuitive mold-integrated touchscreen.
MONITORED?
MONITORED?
Our digital shot counter permits a whole new approach to connectivity and availability.
With our reliable industrial sensors we facilitate the recording of tool movements with millisecond precision and then link the data gathered to countless other critical parameters and factors so that you can acquire maximum value from the information on every individual shot.
With our digital alignment aid, we are revolutionizing the complex process of aligning molds on injection molding machines.
The integrated sensors allow any application engineer to align the mold plates to within 5 microns with a simple, easy to understand and precise display of the readings on our integrated capacitive touch screen.
Our amazingly compact and fully tool-integrated cameras facilitate a whole new form of error analysis.
Even after a fault, the image data can be evaluated accurately so that you have the maximum amount of data available for analyzing the fault.
Our high-resolution, high-frame rate cameras also give you previously unimagined possibilities for remote maintenance and support by the mold maker directly on the mold from anywhere in the world.
The careful selection of high-precision sensors allows us to measure mold breathing to within a micron and then correlate this data with all other real-time information obtained from the mold.
We measure the exact movement of the mold during the injection process to enable conclusions to be drawn about the quality of the item.
Sophisticated sensor technology allows for precise positioning of the mold halves in relation to one another in order to ensure maximum platen parallelism.
With our tactile sensors that are accurate to 5 microns, we facilitate the highly intuitive and remarkably precise alignment of the high-performance plastic injection mold with the mold closed and no clamping force.
Our patent pending acoustic mold monitoring process makes it possible to map an exact picture of almost all events during the mold run.
The sensors that are specially adapted to each mold transmit up to 25,000 individual measuring points per second to the moldlife sense high-performance computer, which processes and evaluates the data directly in real time.
Supported by artificial intelligence, our evaluative logics use optical detection to determine the surface temperature of the plastic part within a tolerance range of two degrees.
Durable temperature sensors detect exact temperatures in the mold steel at different, individually selected points.
moldlife sense merges this valuable information with other operation-critical data to provide a comprehensive picture of all real-time data captured and the real-time analysis of this data.
Our patented method for acoustic mold monitoring facilitates the monitoring of the entire closing process and detection of the smallest deviations and anomalies during the guide element immersion process.
The moldlife sense high-performance computer monitors the mold centering process in real time with the help of the data obtained in this way.
Our digital shot counter permits a whole new approach to connectivity and availability.
With our reliable industrial sensors we facilitate the recording of tool movements with millisecond precision and then link the data gathered to countless other critical parameters and factors so that you can acquire maximum value from the information on every individual shot.
With our digital alignment aid, we are revolutionizing the complex process of aligning molds on injection molding machines.
The integrated sensors allow any application engineer to align the mold plates to within 5 microns with a simple, easy to understand and precise display of the readings on our integrated capacitive touch screen.
Our amazingly compact and fully tool-integrated cameras facilitate a whole new form of error analysis.
Even after a fault, the image data can be evaluated accurately so that you have the maximum amount of data available for analyzing the fault.
Our high-resolution, high-frame rate cameras also give you previously unimagined possibilities for remote maintenance and support by the mold maker directly on the mold from anywhere in the world.
The careful selection of high-precision sensors allows us to measure mold breathing to within a micron and then correlate this data with all other real-time information obtained from the mold.
We measure the exact movement of the mold during the injection process to enable conclusions to be drawn about the quality of the item.
Sophisticated sensor technology allows for precise positioning of the mold halves in relation to one another in order to ensure maximum platen parallelism.
With our tactile sensors that are accurate to 5 microns, we facilitate the highly intuitive and remarkably precise alignment of the high-performance plastic injection mold with the mold closed and no clamping force.
Our patent pending acoustic mold monitoring process makes it possible to map an exact picture of almost all events during the mold run.
The sensors that are specially adapted to each mold transmit up to 25,000 individual measuring points per second to the moldlife sense high-performance computer, which processes and evaluates the data directly in real time.
Durable temperature sensors detect exact temperatures in the mold steel at different, individually selected points.
moldlife sense merges this valuable information with other operation-critical data to provide a comprehensive picture of all real-time data captured and the real-time analysis of this data.
Durable temperature sensors detect exact temperatures in the mold steel at different, individually selected points.
moldlife sense merges this valuable information with other operation-critical data to provide a comprehensive picture of all real-time data captured and the real-time analysis of this data.
Our patented method for acoustic mold monitoring facilitates the monitoring of the entire closing process and detection of the smallest deviations and anomalies during the guide element immersion process.
The moldlife sense high-performance computer monitors the mold centering process in real time with the help of the data obtained in this way.
moldlife sense
NOTIFY THE USER?
Flexible notification options from HACK® moldlife® sense system include visual as well as acoustic alerts from the plastic-injected mold or by using the optional controlling interface.
The controller interface offers a graphical representation of the whole array of values measured by the sensors on any computer on the local network.
We provide you with a detailed lifecycle of your mold with the possibility to retrieve various data such as downtimes, maintenance intervals and malfunctions as required.
Now it’s possible to get notifications from the control unit using OPC-UA and through a further interface.
moldlife sense?
HACK® moldlife® sense has already passed prototype stage and is ready for market release.
Get in touch with us with any questions.
GET IN TOUCH WITH US!
